Aerosol Filling Machines & Complete Production Lines

High-performance aerosol filling solutions and automation systems engineered for safety, efficiency, and European standards.

Brazilian-based engineering with over 20 years of expertise in aerosol machinery, delivering safe, efficient, and fully integrated production systems, now available in Europe.

Aerosol Filling Machines

PQPAR designs advanced filling machines for aerosol, cosmetics, chemical, and pharmaceutical industries. From indexed systems to high-speed rotary lines, our solutions ensure precision, reliability, and production efficiency.

Built for demanding environments, our machines deliver consistent dosing, safe operation, and flexible configurations to match your production needs.

Our continuous rotary aerosol filling machine is designed for high-efficiency production, delivering speeds between 80 and 400 CPM. Developed for those who need the best cost-benefit ratio with maximum stability. We offer configurable lines with 4, 6, 8, 10, 12, 15, 18, 24, 27, and 36 filling heads.

Ideal for medium to large batches, it features quick and tool-free setup for product changeovers.
The machine can operate with standard aerosol systems or BOV (Bag-On-Valve) technology and includes all required safety and protection systems.

The layout can be customized to best fit the available space in your facility.
Bring us your project and request a quote with no obligation — we are ready to support you in the best possible way.

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The PQPAR automatic indexed machine is the ideal solution for processes that require high precision, control, and flexibility in filling lines. With a production capacity of up to 80 cpm, it delivers excellent performance for applications where each step of the process must be carefully controlled.

Its indexed motion system ensures accurate positioning of containers at every station, providing greater stability during filling, crimping, gassing, and assembly operations. This results in superior product quality and high process repeatability.

Designed with a modular concept, the machine allows customized configurations according to customer requirements, integrating multiple working stations and different technologies. It is widely used in aerosol, cosmetics, pharmaceutical, and chemical industries.

Additionally, the machine can be equipped with advanced automation systems, PLC control, and a user-friendly interface, enabling easy operation, quick adjustments, and efficient maintenance.

With PQPAR technology, you achieve a robust, efficient, and adaptable solution—ideal for medium-speed production with high technical standards.

PQPAR semi-automatic filling machines are the perfect solution for companies seeking flexibility, efficiency, and cost-effective production. Designed with intuitive pedal control, they give operators full command of the process while maintaining high levels of precision and consistency.

With production capacity of up to 20 cans per minute—depending on operator skill and propellant characteristics—these machines are ideal for startups, pilot lines, laboratories, and niche production where adaptability is key. Their compact and robust design allows quick setup, easy operation, and minimal maintenance.

Whether for testing new formulations or running small batches, PQPAR semi-automatic solutions deliver reliable performance, fast return on investment, and the quality standards required by modern aerosol production.

PQPAR laboratory equipment is designed to support product development, testing, and small-scale production with maximum precision and control. Ideal for R&D environments, these systems allow accurate simulation of industrial processes, ensuring reliable results before scaling up to full production.

Built with high-quality components and intuitive operation, our laboratory solutions enable safe handling of different formulations and propellants, maintaining consistency and repeatability in every test. Their compact design and flexibility make them perfect for cosmetics, pharmaceutical, chemical, and aerosol applications.

With PQPAR laboratory equipment, you accelerate innovation, reduce development risks, and bring new products to market with confidence.

Input and output accumulators allow for the temporary storage of bottles or products during the manufacturing process, facilitating efficient production flow management.

Avoid interruptions

Accumulators help prevent interruptions in the production line, maintaining overall efficiency.

Flexibility

We can manufacture accumulators according to customer needs. Customized designs can be developed with dimensions and materials suitable for each type of application. We can also include all the necessary automation and integrate the system with existing equipment.

O alimentador de válvulas é um componente crítico em linhas de produção de aerossóis, projetado para garantir um fornecimento contínuo e confiável de válvulas para o processo de montagem. Podemos fornecer equipamentos com capacidade de até 400 válvulas por minuto, compatíveis com válvulas de aço ou alumínio, com ou sem tubos de imersão. Também podemos adaptar ou substituir sistemas existentes quando a produtividade desejada não estiver sendo alcançada.

Este sistema de alto desempenho desempenha um papel vital na manutenção de um fluxo de produção ininterrupto. Ao automatizar o processo de alimentação de válvulas, as necessidades de mão de obra e os custos operacionais são significativamente reduzidos, uma vez que o tempo de inatividade é minimizado — melhorando diretamente a eficiência e a produtividade geral.

Um fornecimento estável e consistente de válvulas ajuda a evitar gargalos, permitindo que toda a linha de produção opere com velocidade e desempenho ideais. Em ambientes de fabricação de alto volume, investir em um alimentador de válvulas robusto é essencial para dar suporte a operações otimizadas e atender às exigentes metas de produção.

O alimentador de válvulas é um componente crítico em linhas de produção de aerossóis, projetado para garantir um fornecimento contínuo e confiável de válvulas para o processo de montagem. Podemos fornecer equipamentos com capacidade de até 400 válvulas por minuto, compatíveis com válvulas de aço ou alumínio, com ou sem tubos de imersão. Também podemos adaptar ou substituir sistemas existentes quando a produtividade desejada não estiver sendo alcançada.

Este sistema de alto desempenho desempenha um papel vital na manutenção de um fluxo de produção ininterrupto. Ao automatizar o processo de alimentação de válvulas, as necessidades de mão de obra e os custos operacionais são significativamente reduzidos, uma vez que o tempo de inatividade é minimizado — melhorando diretamente a eficiência e a produtividade geral.

Um fornecimento estável e consistente de válvulas ajuda a evitar gargalos, permitindo que toda a linha de produção opere com velocidade e desempenho ideais. Em ambientes de fabricação de alto volume, investir em um alimentador de válvulas robusto é essencial para dar suporte a operações otimizadas e atender às exigentes metas de produção.

We can supply cap feeding systems ranging from simple to highly complex designs, with equipment that can be vibratory, rotary, or elevator-based, with or without buffer hoppers, supporting production rates of up to 450 pieces per minute. Full automation and integration with existing production lines can also be provided.

The cap feeder is a key component in aerosol packaging systems, responsible for delivering caps to the production line with efficiency and precision. Designed to handle speeds of up to 400 caps per minute, this equipment supports the fast-paced demands of high-volume manufacturing.

A reliable cap feeding system is vital for maintaining smooth operations and ensuring consistent productivity and line flow. By automating the cap delivery process, downtime is reduced and overall throughput is improved.

Partner with us to integrate a high-performance cap feeder into your production line — the smart choice for companies seeking efficiency, reliability, and growth.

We can supply cap feeding systems ranging from simple to highly complex designs, with equipment that can be vibratory, rotary, or elevator-based, with or without buffer hoppers, supporting production rates of up to 450 pieces per minute. Full automation and integration with existing production lines can also be provided.

The cap feeder is a key component in aerosol packaging systems, responsible for delivering caps to the production line with efficiency and precision. Designed to handle speeds of up to 400 caps per minute, this equipment supports the fast-paced demands of high-volume manufacturing.

A reliable cap feeding system is vital for maintaining smooth operations and ensuring consistent productivity and line flow. By automating the cap delivery process, downtime is reduced and overall throughput is improved.

Partner with us to integrate a high-performance cap feeder into your production line — the smart choice for companies seeking efficiency, reliability, and growth.

We can supply automatic ball insertion systems—glass or steel balls of various diameters—using rotary or indexed equipment for low, medium, or high production, reaching up to 450 balls per minute, with or without buffer hoppers. Full automation and integration with existing production lines are also available.

The ball inserter is a specialized solution designed to automatically place balls into product containers that require shaking before use, especially for paints and products that need to be diluted or mixed prior to application.

Ensuring a constant and precise delivery of balls is essential for maintaining production flow and maximizing productivity. This automation not only reduces manual labor but also helps prevent interruptions that could slow down the entire process.

Looking for a smarter way to optimize your aerosol line? Our advanced ball inserter offers the performance and reliability your company needs to stay competitive.

Service & Spare parts

In addition to manufacturing complete aerosol filling lines, PQPAR provides a full range of spare parts and specialized technical support for aerosol production systems — including equipment from other manufacturers.

Our service structure represents a powerful opportunity for producers to reduce operational costs, increase equipment reliability, and improve overall process performance, without the need for full line replacement.

PQPAR offers a complete range of spare parts and ATEX-certified components to ensure maximum safety, reliability, and performance in aerosol and industrial filling lines. Our portfolio includes gas detection sensors, ATEX cameras, explosion-proof motors, and a wide variety of critical components designed for hazardous environments.

We also supply high-precision liquid dosing systems and gas filling units, engineered to deliver consistent performance and accurate control in every cycle. All components are selected to meet strict international safety standards, ensuring full compliance in explosive atmospheres.

With fast availability, technical support, and proven industrial quality, PQPAR helps you minimize downtime, maintain operational safety, and keep your production running at peak efficiency.

PQPAR stands out by offering strong local technical support in both Europe, Middle East, Africa, Latin America and Brazil, ensuring fast response times and close customer assistance wherever you operate. Our international presence allows us to understand local market needs and provide tailored solutions with efficiency and reliability.

We support our customers throughout the entire process—from installation and commissioning to after-sales service—ensuring your equipment operates at maximum performance from day one. Our experienced team is ready to assist on-site, minimizing downtime and optimizing production.

PQPAR also provides warranty coverage for both parts and services, reinforcing our commitment to quality, safety, and long-term partnership.

With PQPAR, you benefit from global expertise combined with local presence—delivering the support you need, when and where you need it.

Our Methodology

1. Focus in Solution

Clear definition of your goals and problem solution method

2. Technical Approach

Analisys based on most relevant and modern tools available in the market

3. Implementation

Hands-on Support and Local Execution

4. Otimization

Monitoring and Continuous Improvement cycle

Request an Machine offer